Customized X-ray inspection solutions

Many applications cannot be solved with standard X-ray inspection cabinets. Special requirements in terms of flexibility, throughput or image quality demand for a custom solution tailored towards the specific task. VisiConsult as an accomplished specialist for automation and customized systems is proud to be no catalogue-sales company but a solution provider. Benefit from over 20 years of experience!

All special systems are developed very closely with our customers, while out experienced engineering team consults during all project phases to achieve the best inspection quality and efficiency. Looking back to dozens of successful installations worldwide we want to show you a few examples on this page. We are looking forward to your challenges. Let’s achieve the impossible – together!

XRHPalette

The XRHPalette is a universal inspection system for small to medium parts. It contains of a palette conveyor and a multi turn manipulator inside the cabinet. Due to its modular palette design it can be easily tailored towards other inspection tasks or parts.

The main focus of this system is Automatic Defect Recognition (ADR) for complex positioning, completeness or defect inspection tasks. Due to the precise motors Computed Tomography (CT) can be added on demand if required. The detector and X-ray source can be chosen freely depending on the inspection requirements. Loading and unloading can be done manual or automated with a robotic system.

  • Customized to provide an inspection workflow with highest efficiency
  • Capable of Automated Defect Recognition (ADR) and Computed Tomography (CT)
  • Designed for full automation incorporating robots for loading
  • Comprehensive choice of X-ray components
  • Approved through reference installations
  • High quality components for long lifetime and reliable operation

Typical applications

XRHTube

The XRHTube is a specialized system for high resolution double-wall weld inspection of titanium pipes. The system is designed and approved by the demanding standards of the aerospace industry and allowes our customer to switch from film to Digital Radiography (DR) through DICONDE.

The X-ray setup combines a 150kV micro-focus tube with a high-accuracy live detector to inspect wall thicknesses down to 1.6 mm. If required the tube and panel can be chosen depending on application requirements. The inspection is complying to EN-17636 and can be completely automated through CNC controllable axes and Xplus sequences. The universal design and tube/panel choice makes this system perfect for other industries as well.

  • Customized to provide an inspection workflow with highest efficiency
  • Double wall inspection of pipe welds in compliance to EN-17636
  • Designed for automated visual inspection of aerospace welds
  • Can be tailored towards specific inspection requirements and parts
  • Approved through reference installations in the aerospace industry
  • Compliant to Boeing, NADCAP, ASTM and other aerospace standards

Typical applications

XRHMultiTube

The XRHMultiTube is a specialized system for the inspection of endless pipes. The pipes are welded together and coiled on a big reel for the oil and gas industry. As the inspection has to be carried out in respect to the demanding EN-17636 standard a sophisticated mechanic is needed.

The system has a tilting axis to allow elliptical weld inspection from multiple angles. To adjust the resolution, the magnification can be changed dynamically. Finally, the tube and detector can be rotated 330° around the pipe center to capture all angles. All movements are automated through CNC programmable axes in our Xplus Handle to increase the inspection speed and quality. This allows high-volume production, while ensuring the inspection quality.

  • Customized to provide an inspection workflow with highest efficiency
  • Double wall inspection of pipe welds in compliance to EN-17636
  • Designed for in-line inspection of three separate production lines
  • Can be tailored towards specific inspection requirements and parts
  • Approved through reference installations in the oil and gas industry
  • High quality components and superior craftsmanship made in Germany

Typical applications

XRH433 Tower

The XRH433 Tower is a versatile system for high precision double-wall weld inspection. The system contains of five CNC programmable axes and a simulated C arm to ensure a perpendicular setup. Especially the big magnification axis allows high quality micro-focus inspection.

A special feature is the high repetition accuracy and the capability of advanced inspection processes like Automated Defect Recognition (ADR) and Computed Tomography (CT). As an image source CR-plates, digital detectors or film can be chosen freely depending on the requirements and a rod-anode for butt-weld inspection can be added.

  • Customized to provide an inspection workflow with highest efficiency
  • Designed for high accuracy micro-focus inspection of aerospace pipes
  • Flexible choice between multiple image sources (DR, CR, RT)
  • Can be tailored towards specific inspection requirements and parts
  • Approved through reference installations in the aerospace industry

Typical applications

XRH433

The XRH433 is a versatile system for highest inspection accuracy, while still maintaining flexibility. This system is a typical customized solution to test aerospace parts and can be easily tailored towards other inspection problems.

The system contains of six CNC programmable axes. Especially the big magnification axis allows high quality micro-focus inspection. The system is capable of advanced inspection processes like Automated Defect Recognition (ADR) and Computed Tomography (CT). As an image source CR-plates, digital detectors or film can be chosen depending on the application. The layout and dimensions can be configured freely in respect to inspection requirements.

  • Customized to provide an inspection workflow with highest efficiency
  • Designed for high accuracy micro-focus inspection of aerospace parts
  • Flexible choice between multiple image sources (DR, CR, RT)
  • Can be tailored towards specific inspection requirements and parts
  • Approved through reference installations in the aerospace industry

Typical applications

XRH222 Pipe

The XRH222 Pipe is a specialized system for safe double-wall inspection of circumferential welds of thicker pipe-like objects used in the defense industry. The spark proof and anti-static surface is approved to handle delicate explosive material and parts.

The system is designed for a maximum process and handling safety and allows inspection complying to EN-17636. All movements can be completely automated through CNC controllable axes and Xplus Handle sequences. The universal design and tube/panel choice makes this system perfect for other parts and industries as well.

  • Customized to provide an inspection workflow with highest efficiency
  • Double wall inspection of circumferential welds in compliance to EN-17636
  • Maximum handling safety and antistatic/flame-proof design for explosives
  • Can be tailored towards specific inspection requirements and parts
  • Approved through reference installations in the defense industry

Typical applications